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      Theory 168
      , welcome to Tool Life!

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          Download
          Make
          The make (e.g. Citizen) of this type of machine.
          Model
          The model (e.g. L20) of this type of machine.
          Submodel
          The submodel (e.g. XII) of this type of machine.
          Operating Cost per Hour
          The cost per hour of operating this type of machine, excluding operator labor cost (designated on part).
          Created
          The date this machine type record was created.
          Action Delete
          Create Clear
          Download
          Filter
          Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword. Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
          Save Clear
          Number
          The number used to identify this particular machine in the shop.
          Created
          The date this machine record was created.
          Status
          The status of this particular machine. Draft if you are working on this record. Active if this machine is operable. Inactive if this machine is down.
          Action Sensor
          Discover the online/offline status of this machine's WiFi Machine Sensor.
          Sensor
          Assign a WiFi Sensor to this machine.
          Sensor
          Release the WiFi Sensor from this machine so it can be replaced or assigned to a different machine.
          Beacon
          Discover the online/offline status of this machine's tracking beacon.
          Beacon
          Assign a tracking beacon to this machine.
          Beacon
          Release the tracking beacon from this machine so it can be replaced or assigned to a different machine.
          Delete
          Create Clear
          Filter
          Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword. Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
          Save Clear
          Name
          The name of this tool. We recommend using the manufacturer name together with the product name for this field.
          Product Number
          The product number of this tool. We recommend using the manufacturer's product number for this field.
          Cost
          The current cost per unit for this tool.
          Inventory
          The current unit quantity of inventory for this tool. This quantity decrements by one with each tool change logged.
          Created
          The date this tool record was created.
          Action Delete
          Create Clear
          Download
          Material
          The part material being cut
          Cut Type
          The type of cut for this tool speed.
          SFM Min
          The minimum SFM for this tool, cut type, and material (typically recommended by tool manufacturer).
          SFM Max
          The maximum SFM for this tool, cut type, and material (typically recommended by tool manufacturer).
          SFM Optimal
          The optimal SFM for this tool, cut type, and material. This can be improved over time as you observe how the tool runs.
          Chip Load
          The recommended chip load for this tool, cut type, material, and speed.
          Life
          The recommended life (in seconds) for this tool, cut type, material, and speed.
          Action Delete
          Create Clear
          Download
          Part
          The identification number of the part that used this tool.
          Revision
          The identification number of part revision that used this tool.
          Operation
          The identification number of the operation that used this tool.
          Sequence Number
          The identification number of the step in the sequence that used this tool.
          Sequence Description
          The short description of the step in the sequence.
          Cut Type
          The type of cut being performed.
          Tool Pos & Build
          The tool build (at a particular machine position) that performs this cut.
          SFM
          The surface feet per minute (SFM) material removal rate. This is a number to optimize based on your history with the tool build, the part material, and the part design.
          Chip Load
          The chip load for this cut.
          Cutting Diameter
          The cutting diameter of this cut.
          Length of Cut
          The length of this cut.
          RPM
          The calculated revolutions per minute (RPM) of the machine spindle for this cut.
          Feed Rate
          The calculated feed rate (length units per minute) for this cut.
          Cut Time
          The approximate cutting time (in seconds) that this tool undergoes in this step of the cycle. This amount of time should be a fraction of the overall cycle time when the process sequence includes more than one step.
          Non-Cut Time
          The approximate time (in seconds) that this tool takes to call up, position, and come to speed. This accounts for all the time in this step that is not cutting time.
          Name
          The name of this tool build. We recommend using the manufacturer and product name/number of the cutting insert as well as any descriptors of what makes this tool build unique.
          Number
          An identifying number for this tool build. This number may come from a vendor or your own shop.
          Cost
          The current cost per unit for this tool build, which is the sum of the cost of its tool components.
          Created
          The date this tool build record was created.
          Filter
          Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword. Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
          Save Clear
          Name
          The name of this tool build. We recommend using the manufacturer and product name/number of the cutting insert as well as any descriptors of what makes this tool build unique.
          Number
          An identifying number for this tool build. This number may come from a vendor or your own shop.
          Cost
          The current cost per unit for this tool build, which is the sum of the cost of its tool components.
          Created
          The date this tool build record was created.
          Action Delete
          Create Clear
          Download
          Tool
          The tool used in the expanded tool build.
          Quantity
          The number of units of this tool used in the expanded tool build.
          Perishable
          Whether this tool requires regular replacement during production.
          Unit Cost
          The current cost per unit for this tool.
          Total Cost
          The total cost for this tool at the specified quantity.
          Action Delete
          Create Clear
          Name
          The name of this maintenance action, e.g. vacuum machine.
          Description
          An optional, short description of this maintenance action.
          Default Frequency
          The default duration of machine operating time (in hours) between performing this maintenance activity.
          Created
          The date this maintenance record was created.
          Action Delete
          Create Clear
          Name
          The name of this shift.
          Description
          An optional, short description of this shift.
          Start Time
          The start time for this shift each day.
          End Time
          The end time for this shift each day.
          Action Delete
          Create Clear
          Filter
          Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword. Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
          Save Clear
          First Name
          The operator's first name.
          Last Name
          The operator's last name.
          Employee Id
          The operator's Employee Id number.
          Location
          The last known location of this operator gathered by the operator's Tool Life Location Tracker.
          Location Time
          The date and time that the Location was gathered.
          Action Tracker
          Discover the online/offline status of this operator's tracker device.
          Tracker
          Assign a tracker device to this operator.
          Tracker
          Release the tracker device from this operator so it can be replaced or assigned to a different operator.
          Delete
          Create Clear
          Download
          Filter
          Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword. Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
          Save Clear
          Name
          The name of this customer.
          Address 1
          The primary street address of this customer.
          Address 2
          Line 2 of the street address for this customer, if any.
          City
          The city of this customer.
          State
          The state of this customer.
          Zip Code
          The zip code of this customer.
          Contact Person
          The name of the contact person for this customer.
          Contact Email
          The email address of the contact person for this customer.
          Created
          The date this customer record was created.
          Action Delete
          Create Clear
          Filter
          Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword. Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
          Save Clear
          Number
          The identifying number of this quote.
          Customer
          The customer for this quote.
          Part
          The part for this quote
          Revision
          The part revision used to estimate costs for this quote.
          Quantity
          The quantity of parts.
          Ship By
          The date by which to ship all of the parts to the customer.
          Estimated Efficiency
          The estimated production efficiency (percentage) to use for generating the estimated cost.
          New Part
          Whether this is the first time producing this part, a factor that contributes to the estimated cost.
          Estimate Estimated Cost
          The expected cost of this work based on engineering data on the part and part revision.
          Estimated Cost per Part
          Estimated Cost divided by part Quantity.
          Produced
          The quantity of parts produced against this quote thus far (does not include active production).
          Actual Cost
          The actual cost of this work based on production data.
          Quoted Price
          The price of this work quoted to the customer.
          Quoted Price per Part
          Quoted Price divided by part Quantity.
          Profit Margin
          The profit margin percentage for the quoted price.
          Created
          The date this quote was created.
          Status
          The status of this quote. Draft if you are setting this quote up. Active if this quote is in the sales process. Won if this quote has been closed/won. Lost if this quote has been lost and is no longer in the sales process.
          Action Export Delete
          Create Clear
          Download
          Created
          The date this estimate was created/run.
          Quantity
          The part quantity of the quote at the time the estimate was created, used to calculate times and costs.
          Efficiency
          The efficiency of the quote at the time the estimate was created, used to calculate times and costs.
          New Part
          Whether New Part was checked on the quote at the time the estimate was created, used to calculate times and costs.
          Material Cost per Part
          The cost of material for one part.
          Material Cost
          The Material Cost per Part multiplied by the part Quantity.
          Machine Hours
          The hours estimate for machine running time.
          Machine Rate
          The cost rate per hour of running the machine.
          Machine Cost
          The cost estimate of running the machine.
          Machine Cost per Part
          The Machine Cost divided by part Quantity
          Labor Hours
          The hours estimate for labor, taking into account effiency and attended percentages.
          Labor Rate
          The cost rate per hour of labor.
          Labor Cost
          The cost estimate of labor.
          Labor Cost per Part
          The Labor Cost divided by part Quantity.
          Tooling Cost
          The cost estimate of the perishable tools needed to produce these parts.
          Tooling Cost per Part
          The Tooling Cost divided by part Quantity.
          Total Cost
          The total cost for this tool at the specified quantity.
          Total Cost per Part
          The Total Cost divided by part Quantity.
          Delete
          Download
          Filter
          Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword. Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
          Save Clear
          Number
          The part number used to identify this part.
          Name
          The part name that briefly describes this part.
          Material
          The material from which this part is machined, e.g. Stainless Steel Grade 304.
          Material Cost per Part
          The cost of material to produce one part.
          Machine Type
          The type of machine used to produce this part.
          Operator Cost per Hour
          The approximate, average cost per hour of an operator working on this part (labor). Exclude machine costs, designated on Machine Type.
          Created
          The date this part record was created.
          Status
          The status of this part. Draft if you are setting this part up. Active if this part can be used in production. Inactive if this part is completed/archived/on-hold.
          Action Clone Delete
          Create Clear
          Download
          Number
          The revision number used to identify this version of the part.
          Description
          A short description of this part revision, for example, why was the revision made or what's new.
          Time (Once)
          The total time of activities performed once for this part revision.
          Time (per Order)
          The total time of activities performed per Quote/Order for this part revision.
          Time (per Production)
          The total time of activities performed per production session at a machine for this part revision.
          Time (per Part)
          The total time of activities performed per part during production at a machine for this part revision.
          Attended (per Part)
          The percent of Time (per Part) that is expected to be attended by a worker.
          Tooling Cost per Part
          The total cost per part of the tool builds used in the tool setup for all of this revision's operations.
          Estimate Cost Created
          The date this part revision was created.
          Status
          The status of this revision within the part. Draft if you are setting this revision up. Active if this revision can be used in production. Inactive if this revision has been replaced with a new revision.
          Action Clone Export Delete
          Create Clear
          Download
          Number
          The identification number of the operation.
          Description
          The descriptive name of the operation.
          Type
          The type of this operation.
          Time (Once)
          The total time of activities performed once for this operation.
          Time (per Order)
          The total time of activities performed per Quote/Order for this operation.
          Time (per Production)
          The total time of activities performed per production session at a machine for this operation.
          Time (per Part)
          The total time of activities performed per part during production at a machine for this operation.
          Attended (per Part)
          The percent of Time (per Part) that is expected to be attended by a worker.
          Parts per Cycle
          The number of parts produced by one machine cycle (defaults to 1 if left blank).
          Tooling Cost per Part
          The cost per part of the tool builds used in the tool setup for this operation.
          Action Optimize Delete
          Create Clear
          Download
          Position
          The position on the machine that this tool is set in.
          Tool Build
          The tool build set in the tool position.
          Cutting Time per Cycle
          The approximate cutting time (in seconds) that this tool undergoes to complete one cycle. This amount of time should be a fraction of the overall cycle time when more than one tool is used.
          Non-Cutting Time per Cycle
          The approximate non-cutting time (in seconds) that this tool consumes to complete one cycle. This amount of time should be a fraction of the overall cycle time when more than one tool is used.
          Tool Build Life (Time)
          The approximate, total cutting life (in seconds) that this tool build should undergo before being replaced because of the tool life of one of its components. You may change this number with new part revisions as you optimize.
          Tool Build Life (Cycles)
          The approximate, total tool life (in machine cylces) that this tool build should undergo before being replaced because of the tool life of one of its components. You may change this number with new part revisions as you optimize.
          Cost per Part
          The cost per part of this tool build at this machine position, given the tool life of the underlying components.
          Action Delete
          Create Clear
          Download
          Tool
          The tool used in the expanded tool build.
          Quantity
          The number of units of this tool used in the expanded tool build.
          Unit Cost
          The unit cost of this tool (a component of the tool build).
          Perishable
          Whether this tool requires regular replacement during production.
          Tool Life (Time)
          The approximate, total cutting life (in seconds) that this tool should undergo before being replaced. You may change this number with new part revisions as you optimize.
          Tool Life (Cycles)
          The approximate, total cutting life (in machine cycles) that this tool should undergo before being replaced. You may change this number with new part revisions as you optimize.
          Cost per Part
          For Perishable tools, the cost per part of this tool, given its tool life. Otherwise, zero.
          Action
          Number
          The identification number of this step in the sequence.
          Description
          The short description of this step in the sequence.
          Cut Type
          The type of cut being performed.
          Tool Pos & Build
          The tool build (at a particular machine position) that performs this cut.
          SFM
          The surface feet per minute (SFM) material removal rate. This is a number to optimize based on your history with the tool build, the part material, and the part design.
          Chip Load
          The chip load for this cut.
          Cutting Diameter
          The cutting diameter of this cut.
          Length of Cut
          The length of this cut.
          RPM
          The calculated revolutions per minute (RPM) of the machine spindle for this cut.
          Feed Rate
          The calculated feed rate (length units per minute) for this cut.
          Cut Time
          The approximate cutting time (in seconds) that this tool undergoes in this step of the cycle. This amount of time should be a fraction of the overall cycle time when the process sequence includes more than one step.
          Non-Cut Time
          The approximate time (in seconds) that this tool takes to call up, position, and come to speed. Account for all the time in this step that is not cutting time.
          Action Optimal
          Load the Optimal Tool Speed for this step in the process sequence, as defined in Settings/Tools/Tool Speeds. The optimal is based on cut type, part material, and the tool components of the tool build.
          Delete
          Create Optimal Clear
          Download
          Inspection
          The feature inspection for the part that is affected by the performance of the expanded tool.
          Action Delete
          Create Clear
          Number
          The identification number of the inspection/feature.
          Feature
          The short description/title of the feature.
          Accept/Deny Type
          Whether this inspection is a simple Accept/Deny type or requires a measurement.
          Dimension
          The defined dimension (measurement) of the feature.
          + Tolerance
          The tolerance (measurement) for a part to go beyond the defined dimension.
          - Tolerance
          The tolerance (measurement) for a part to fall short of the defined dimension.
          Units
          The units of measurement for the dimesion and +/- tolerances.
          Inspection Device
          The name of the device used to inspect (measure, accept, or deny) this feature.
          Frequency (Parts)
          The customer-driven, required frequency (in parts) for this inspection to be performed.
          Created
          The date this inspection record was created.
          Status
          The status of this inspection within the part revision. Draft if you are setting this inspection up. Active if this inspection required during production. Inactive if this inspection has been removed from part requirements.
          Action Delete
          Create Clear
          Maintenance
          The maintenance action that should be performed during production of the part.
          Perform Every (Cycles)
          The frequency (in number of cycles) on which to perform this maintenance.
          Perform Every (Time)
          The frequency (in seconds) on which to perform this maintenance.
          Action Delete
          Create Clear
          Dataset
          The dataset being analyzed.
          Observations
          The number of observations in the dataset.
          Minimum
          The minimum of the dataset.
          Mean
          The mean/average of the dataset.
          Median
          The median of the dataset.
          Maximum
          The maximum of the dataset.
          Standard Deviation
          The standard deviation of the dataset.
          Lower Control Limit
          The lower control limit of the data, used to calculate Cpk
          Upper Control Limit
          The upper control limit of the data, used to calculate Cpk
          Cpk
          The Cpk (Process Capability Index) for the dataset.
          Action
          Machine
          The machine this vault is for.
          Action Delete
          Create Clear
          Download
          Uploaded
          The uploaded time for this file.
          Name
          The name of this file.
          Baseline
          Whether or not this file is treated as a baseline for comparisons.
          Differences
          The number of differences between this file and its original baseline by file name.
          Compare Delete
          Download

          Please input query parameters for generating Tool Life charts and summary statistics.



          Please input query parameters to analyze trends of scrap, tool changes, and offsets.



          Download
          Filter
          Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword. Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
          Save Clear
          Number
          The identifying number of this order (quote that has been won).
          Customer
          The customer for this order.
          Part
          The part for this order.
          Revision
          The part revision for this order.
          Quantity
          The quantity of parts.
          Scheduled
          The quantity of parts scheduled to be produced (but not yet produced).
          Produced
          The quantity of parts produced against this order thus far (does not include active production).
          Ship By
          The date by which to ship all of the parts to the customer.
          Estimated Efficiency
          The estimated production efficiency (percentage) to use for generating the estimated cost.
          New Part
          Whether this is the first time producing this part, a factor that contributes to the estimated cost.
          Estimated Cost
          The expected cost of this work based on engineering data on the part and part revision.
          Estimated Cost per Part
          Estimated Cost divided by part Quantity.
          Actual Cost
          The actual cost of this work based on production data.
          Quoted Price
          The price of this work quoted to the customer.
          Quoted Price per Part
          Quoted Price divided by part Quantity.
          Profit Margin
          The profit margin percentage for the quoted price.
          Created
          The date this order was created as a quote.
          Complete
          Once the order quantity produced meets or exceeds the order's quantity and all jobs and production under this order is complete, you can mark the order as complete. Doing so will remove the order from this table.
          Status
          The status of this order. Won if the quote underlying this order has been won but the order has not yet been completed. Otherwise, Complete.
          Download
          Number
          The unique identifying number for this job
          Quantity
          The quantity of parts scheduled to be produced by this job.
          Scheduled
          The quantity of parts scheduled with production sessions against this job (but not yet produced).
          Produced
          The quantity of parts produced thus far by production sessions against this job (does not include active production).
          Ship By
          The date by which to ship this job's quantity of parts to the customer.
          Complete
          Once the job quantity produced meets or exceeds the job's quantity and all production under this job is complete, you can mark the job as complete.
          Status
          The status of this job.
          Created
          The date this job was created.
          Action Delete
          Create Clear
          Download
          Number
          The unique identifying number for this production session.
          Operation
          The production operation for this production session.
          Machine
          The machine to use for this production session.
          Quantity
          The quantity of parts scheduled to be produced by this production session.
          Priority
          The priority string for this production session. Priority is ordered alphabetically. Example: a letter and a date, e.g. "A-2020-01-15", which would be prioritized over "A-2020-01-16" and "B-2020-01-15." This field determines the production queue for the machine.
          Exclusive
          Whether this production session, once active, runs on the specified machine exclusively. If unchecked, other production sessions can be active simultaneously on the machine.
          Program Number
          The program number for this production session's main program file, used to uniquely identify which part|revision|operation is being run at any given time on a machine running more than one part|revision|operation at once (non-exclusive production sessions).
          Status
          The status of this production session.
          Created
          The date this production session was created.
          Action Delete Start
          The time this production session started or will start.
          End
          The time this production session ended or will end.
          Cycle Time Parts
          The total number of good parts manufactured in this production session.
          Scrap
          The total number of scrap/bad parts manufactured in this production session.
          Efficiency
          How this production session compares with hypothetically running the machine at the defined cycle time, continously with no scrap.
          Tooling Cost
          The total cost for the tool changes performed.
          Tooling Cost per Part
          The cost per part for the tool changes performed.
          Machine Cost
          The total cost of running the machine (uptime only).
          Material Cost
          The total cost of material used.
          Operator Cost
          The total cost of the operator's labor (uptime and downtime).
          Cost per Part
          The combined cost per part for tooling, machine, material, and operator.
          Price per Part
          The quoted price per part for the customer.
          Total Parts
          The running total of parts manufactured for this order.
          Create Clear
          Download
          User
          The User who has opened or can open the expanded Production.
          Open
          Whether or not this user has this Production open as a tab under Production.
          Last Opened
          When this tab was last opened for/by this user.
          Locked Open
          Whether or not this Production tab is locked (cannot be closed) by this user.
          Last Closed
          When this tab was last closed by this user.
          Action Delete
          Create Clear

          Job Fulfillment

          Order Fulfillment

          Machine Utilization

          Filter
          Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword. Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
          Save Clear
          Machine Number
          The number used to identify this particular machine in the shop.
          Machine Type
          The machine type of this machine.
          Production Queue
          The length of the current queue of production sessions scheduled at this machine.
          Status
          The status of this particular machine. Draft if you are working on this record. Active if this machine is operable. Inactive if this machine is down.
          Download
          Number
          The unique identifying number for this production session.
          Priority
          The priority string for this production session. Priority is ordered alphabetically. Example: a letter and a date, e.g. "A-2020-01-15", which would be prioritized over "A-2020-01-16" and "B-2020-01-15." This field determines the production queue for the machine.
          Exclusive
          Whether this production session, once active, runs on the specified machine exclusively. If unchecked, other production sessions can be active simultaneously on the machine.
          Program Number
          The program number for this production session's main program file, used to uniquely identify which part|revision|operation is being run at any given time on a machine running more than one part|revision|operation at once (non-exclusive production sessions).
          Status
          The status of this production session.
          Order
          The order number for this production.
          Job
          The job number for this production.
          Part
          The part for this production.
          Revision
          The part revision for this production.
          Operation
          The production operation for this production session.
          Machine
          The machine to use for this production session.
          Quantity
          The quantity of parts scheduled to be produced by this production session.
          Created
          The date this production session was created.
          Started
          The time this production session started or will start.
          Parts
          The total number of good parts manufactured in this production session.
          Scrap
          The total number of scrap/bad parts manufactured in this production session.
          Action Delete
          Download
          User
          The User who has opened or can open the expanded Production.
          Open
          Whether or not this user has this Production open as a tab under Production.
          Last Opened
          When this tab was last opened for/by this user.
          Locked Open
          Whether or not this Production tab is locked (cannot be closed) by this user.
          Last Closed
          When this tab was last closed by this user.
          Action Delete
          Create Clear
          Filter
          Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword. Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
          Save Clear
          Production Part Revision Operation Order Job Machine Exclusive
          Whether this active production session runs on the specified machine exclusively. If unchecked, other production sessions can be active simultaneously on the machine.
          Program Number
          The program number for this production session's main program file, used to uniquely identify which part|revision|operation is being run at any given time on a machine running more than one part|revision|operation at once (non-exclusive production sessions).
          Started
          The time this production session started.
          Cycle Time Scheduled Quantity Parts
          The total number of good parts manufactured in this production session.
          Scrap
          The total number of scrap/bad parts manufactured in this production session.
          Efficiency
          How this production session compares with hypothetically running the machine at the defined cycle time, continously with no scrap.
          Tooling Cost
          The total cost for the tool changes performed.
          Tooling Cost per Part
          The cost per part for the tool changes performed.
          Machine Cost
          The total cost of running the machine (uptime only).
          Material Cost
          The total cost of material used.
          Operator Cost
          The total cost of the operator's labor (uptime and downtime).
          Cost per Part
          The combined cost per part for tooling, machine, material, and operator.
          Price per Part
          The quoted price per part for the customer.
          Status
          Download
          The date to show in the time chart below.
          -
          Dataset
          The dataset being analyzed.
          Observations
          The number of observations in the dataset.
          Minimum
          The minimum of the dataset.
          Mean
          The mean/average of the dataset.
          Median
          The median of the dataset.
          Maximum
          The maximum of the dataset.
          Standard Deviation
          The standard deviation of the dataset.
          Lower Control Limit
          The lower control limit of the data, used to calculate Cpk
          Upper Control Limit
          The upper control limit of the data, used to calculate Cpk
          Cpk
          The Cpk (Process Capability Index) for the dataset.
          Rate of Change
          The rate of change (slope of line of best fit) for the dataset.
          Trend
          The trend/acceleration of the rate of change (accelerating, decelerating, constant, or inconclusive) along with the trend confidence percentage in parenthesis.

          PCI

          0 1000

          PCI Details:

          Tool Position
          The position of the tool that was changed.
          Tool
          The name of the tool that was changed.
          Time
          The time the tool change occurred.
          Cycle
          The machine cycle on which the tool change occurred.
          Scheduled Cycle
          The machine cycle on which the tool change was scheduled to occur.
          Tool Life Expected
          The expected tool life (in cycles) as defined in the part revision.
          Tool Life Actual
          The actual tool life (in cycles) logged during the production session.
          Tool Life Running Avg
          The average tool life (in cycles) for tool changes logged up to this point.
          Reason
          The reason the operator selected for performing the tool change.
          Unit Cost
          The current cost per unit for this tool.
          Quantity
          The quantity of this Tool changed, i.e. the quantity of this Tool in the Tool Build.
          Cost Owned
          The percent of tool Cost that this production session owns, taking into account tool wear accrued outside of this production session, rounded to neared percent.
          Cost Running Total
          The running total cost for the tool changes performed.
          Parts
          The running total of parts when this tool change was performed.
          Cost per Part
          The cost per part for tool changes performed up to this point.
          Inspection
          The inspection that was performed.
          Time
          The time the inspection occurred.
          Cycle
          The cycle number that produced the part that was inspected.
          Part
          The part number that was inspected.
          Cycle Performed
          The machine cycle on which the inspection was performed.
          Frequency Expected
          The expected frequency (in parts) for this inspection as defined in the part revision.
          Frequency Actual
          The actual frequency (in parts) logged during production.
          Frequency Running Avg
          The average frequency (in parts) of inspections logged up to this point.
          Value
          If a simple Accept/Deny type insepction, whether the inspection passed; otherwise, the measurement taken for the inspection.
          Parts
          The running total of parts when this inspection was performed.
          Action Delete
          Maintenance
          The maintenance action that occurred.
          Time
          The time the maintenace action occurred.
          Cycle
          The machine cycle on which the maintenace action occurred.
          Scheduled Cycle
          The machine cycle on which the maintenance action was scheduled to occur.
          Frequency Expected
          The expected frequency (in cycles) for this maintenance as defined in the part revision.
          Frequency Actual
          The actual frequency (in cycles) logged during the production session.
          Frequency Running Avg
          The average frequency (in cycles) of maintenance logged up to this point.
          Reason
          The reason the operator selected for performing the maintenance.
          Parts
          The running total of parts when this maintenance was performed.
          Delete
          Item
          The offset item/name.
          Time
          The time the offset occurred.
          Cycle
          The machine cycle on which the offset action occurred.
          Reason
          The reason the operator selected for performing the offset.
          Value
          The value of the offset.
          Parts
          The running total of parts when this offset was performed.
          Action Delete
          Time
          The time the scrap was logged.
          Cycle
          The cycle on which the scrap was logged.
          Reason
          The reason the operator selected for the scrap.
          Amount
          The value/amount of scrap
          Parts
          The running total of parts when this scrap occurred.
          Operator
          The operator's name.
          Employee Id
          The operator's employee Id.
          In
          The time the attendance started.
          Out
          The time the attendance ended or will end.
          Time attended
          The amount of attended time.
          Cycle
          The machine cycle on which the attendance event occurred.
          Parts
          The running total of parts when this attendance event occurred.
          Time
          The time the note was logged.
          Cycle
          The cycle on which the note was logged.
          Note
          The note logged.
          Parts
          The running total of parts when this note was logged.
          The date to show in the log below.
          Filter
          Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword. Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
          Save Clear
          Production Part Revision Operation Order Job Machine Exclusive
          Whether this inactive production session ran on the specified machine exclusively. If unchecked, other production sessions may have been active simultaneously on the machine.
          Program Number
          The program number for this production session's main program file, used to uniquely identify which part|revision|operation is being run at any given time on a machine running more than one part|revision|operation at once (non-exclusive production sessions).
          Started
          The time this production session started.
          Ended
          The time this production session ended.
          Cycle Time Scheduled Quantity Parts
          The total number of good parts manufactured in this production session.
          Scrap
          The total number of scrap/bad parts manufactured in this production session.
          Efficiency
          How this production session compares with hypothetically running the machine at the defined cycle time, continously with no scrap.
          Tooling Cost
          The total cost for the tool changes performed.
          Tooling Cost per Part
          The cost per part for the tool changes performed.
          Machine Cost
          The total cost of running the machine (uptime only).
          Material Cost
          The total cost of material used.
          Operator Cost
          The total cost of the operator's labor (uptime and downtime).
          Cost per Part
          The combined cost per part for tooling, machine, material, and operator.
          Price per Part
          The quoted price per part for the customer.
          Status

          *Limited to last 25 Production records.

          Download
          The date to show in the time chart below.

          -
          Dataset
          The dataset being analyzed.
          Observations
          The number of observations in the dataset.
          Minimum
          The minimum of the dataset.
          Mean
          The mean/average of the dataset.
          Median
          The median of the dataset.
          Maximum
          The maximum of the dataset.
          Standard Deviation
          The standard deviation of the dataset.
          Lower Control Limit
          The lower control limit of the data, used to calculate Cpk
          Upper Control Limit
          The upper control limit of the data, used to calculate Cpk
          Cpk
          The Cpk (Process Capability Index) for the dataset. Minimum value 0, maximum value 2.
          Rate of Change
          The rate of change (slope of line of best fit) for the dataset.
          Trend
          The trend/acceleration of the rate of change (accelerating, decelerating, constant, or inconclusive) along with the trend confidence percentage in parenthesis.

          PCI

          0 1000

          PCI Details:

          Tool Position
          The position of the tool that was changed.
          Tool
          The name of the tool that was changed.
          Time
          The time the tool change occurred.
          Cycle
          The machine cycle on which the tool change occurred.
          Scheduled Cycle
          The machine cycle on which the tool change was scheduled to occur.
          Tool Life Expected
          The expected tool life (in cycles) as defined in the part revision.
          Tool Life Actual
          The actual tool life (in cycles) logged during the production session.
          Tool Life Running Avg
          The average tool life (in cycles) for tool changes logged up to this point.
          Reason
          The reason the operator selected for performing the tool change.
          Unit Cost
          The current cost per unit for this tool.
          Quantity
          The quantity of this Tool changed, i.e. the quantity of this Tool in the Tool Build.
          Cost Owned
          The percent of tool Cost that this production session owns, taking into account tool wear accrued outside of this production session, rounded to neared percent.
          Cost Running Total
          The running total cost for the tool changes performed.
          Parts
          The running total of parts when this tool change was performed.
          Cost per Part
          The cost per part for the tool in this tool position.
          Inspection
          The inspection that was performed.
          Time
          The time the inspection occurred.
          Cycle
          The cycle number that produced the part that was inspected.
          Part
          The part number that was inspected.
          Cycle Performed
          The machine cycle on which the inspection was performed.
          Frequency Expected
          The expected frequency (in parts) for this inspection as defined in the part revision.
          Frequency Actual
          The actual frequency (in parts) logged during the production session.
          Frequency Running Avg
          The average frequency (in parts) of inspections logged up to this point.
          Value
          If a simple Accept/Deny type insepction, whether the inspection passed; otherwise, the measurement taken for the inspection.
          Parts
          The running total of parts when this inspection was performed.
          Action Delete
          Maintenance
          The maintenance action that occurred.
          Time
          The time the maintenace action occurred.
          Cycle
          The machine cycle on which the maintenace action occurred.
          Scheduled Cycle
          The machine cycle on which the maintenance action was scheduled to occur.
          Frequency Expected
          The expected frequency (in cycles) for this maintenance as defined in the part revision.
          Frequency Actual
          The actual frequency (in cycles) logged during the production session.
          Frequency Running Avg
          The average frequency (in cycles) of maintenance logged up to this point.
          Reason
          The reason the operator selected for performing the maintenance.
          Parts
          The running total of parts when this maintenance was performed.
          Delete
          Item
          The offset item/name.
          Time
          The time the offset occurred.
          Cycle
          The machine cycle on which the offset action occurred.
          Reason
          The reason the operator selected for performing the offset.
          Value
          The value of the offset.
          Parts
          The running total of parts when this offset was performed.
          Action Delete
          Time
          The time the scrap was logged.
          Cycle
          The cycle on which the scrap was logged.
          Reason
          The reason the operator selected for the scrap.
          Amount
          The value/amount of scrap
          Parts
          The running total of parts when this scrap occurred.
          Operator
          The operator's name.
          Employee Id
          The operator's employee Id.
          In
          The time the attendance started.
          Out
          The time the attendance ended or will end.
          Time attended
          The amount of attended time.
          Cycle
          The machine cycle on which the attendance event occurred.
          Parts
          The running total of parts when this attendance event occurred.
          Time
          The time the note was logged.
          Cycle
          The cycle on which the note was logged.
          Note
          The note logged.
          Parts
          The running total of parts when this note was logged.
          The date to show in the log below.
          Comparison Name Created Action Delete
          Create Clear
          Download
          Part Revision Operation Order Job Machine Total Parts Total Scrap Avg. Time per Part Efficiency Earliest Latest Action Remove Delete
          Find/Create Clear

          Please input query parameters for generating a Record of Inspections pdf document.


          Please input query parameters for generating a Tool History pdf document.

          Filter
          Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword. Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
          Save Clear
          Time Period
          The time period of this summary, which indicates the day(s) represented in the totals and statistics.
          PCI
          The average PCI of all the production sessions.
          Profit Margin
          The average profit margin of all the production sessions.
          Utilization
          The percent utilization of all your shop's machines, taking into account each machine (regardless of whether the machine is inactive or currently without an active production session) and all downtime, between cycles or otherwise.
          Capable
          The number of production sessions considered capable, i.e. PCI greater than or equal to 800.
          Incapable
          The number of production sessions considered incapable, i.e. PCI less than 800.
          Created
          The date this summary was generated.
          Export
          Download
          Job
          The job number.
          Order
          The job's order number.
          Part
          The job's part.
          Revision
          The job's part revision.
          PCI
          The average PCI of all the production sessions for this job.
          Profit Margin
          The average profit margin of all the production sessions for this job.
          Efficiency
          The average percent Efficiency of all the production sessions for this job.
          Capable
          The number of production sessions considered capable, i.e. PCI greater than or equal to 800, for this job.
          Incapable
          The number of production sessions considered incapable, i.e. PCI less than 800, for this job.
          Export
          Download
          Production
          The production number.
          Machine
          The machine on which this production session runs.
          Operation
          The operation running in this production session.
          PCI
          The PCI of this production session.
          Profit Margin
          The profit margin of this production session.
          Efficiency
          The percent Efficiency of this production session.
          Capable
          Whether this production session is considered capable, i.e. PCI greater than or equal to 800.
          Incapable
          Whether this production session is considered incapable, i.e. PCI less than 800.
          Export

          *Limited to last 90 Summaries.

          PCI

          0 1000

          Progess

          Efficiency

          Part Rate

          Sensor



          Session

          Tool Changes

          Inspections and Maintenance

          Production Dashboard