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Compose
* = required field
Import Tools CSV
Please input the column numbers in the csv that correspond to the following fields. Include only branch fields to import tool folders only.
* Matching for overwrite or duplicate-prevention is on the Tool Part Number field.
** Use folder name at each branch depth. Please note "ROOT" is added automatically as Branch 0, i.e. ROOT / Branch 1 / Brach 2 / Branch 3 / ....
*** Whether to create new folders if a folder is not found.
**** Whether to overwrite the branch (folder path) for existing tools that are matched and being overwritten
Import Tool Builds CSV
Please input the column numbers in the csv that correspond to the following fields.
* For duplicate prevention or overwrites, choose to match on Tool Build Name, Tool Build Number, or both
** Tools are matched on Tool Part Number.
Assign WiFi Sensor to Machine
Please input the 12 digit MAC Address shown on the WiFi Sensor Screen.
Assign Tracking Beacon to Machine
Please input the 12 digit MAC Address printed on the beacon.
Assign Location Tracker to Operator
Please input the 12 digit MAC Address printed on the tracker.
Make
The make (e.g. Citizen) of this type of machine.
|
Model
The model (e.g. L20) of this type of machine.
|
Submodel
The submodel (e.g. XII) of this type of machine.
|
Operating Cost per Hour
The cost per hour of operating this type of machine, excluding
operator labor cost (designated separately).
|
Operator Cost per Hour
The approximate, average cost per hour of an operator working
on this machine (labor). Exclude machine costs, designated separately.
This amount will function as the default when a Machine Type is chosen for
an Operation in Engineering.
|
Created
The date this machine type record was created.
|
Action | Delete | |
---|---|---|---|---|---|---|---|---|
Create | Clear |
Filter
Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword.
Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
|
Save | Clear | |||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
Number
The number used to identify this particular machine in the
shop.
|
Created
The date this machine record was created.
|
Status
The status of this particular machine. Draft if
you
are working on this record. Active if this machine is
operable. Inactive if this machine is down.
|
Action |
Sensor
Discover the online/offline status of this machine's WiFi Machine Sensor.
|
Sensor
Assign a WiFi Sensor to this machine.
|
Sensor
Release the WiFi Sensor from this machine so it can be replaced or assigned to a
different machine.
|
Beacon
Discover the online/offline status of this machine's tracking beacon.
|
Beacon
Assign a tracking beacon to this machine.
|
Beacon
Release the tracking beacon from this machine so it can be replaced or assigned to a
different machine.
|
Delete | |
Create | Clear |
Filter
Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword.
Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
|
Save | Clear | |||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
BRANCH
The folder path to this tool, starting at ROOT.
|
Brand
The brand or manufacturer of this tool.
|
Part Number
The part number of this tool. We recommend using the
manufacturer's part number for this field.
|
Tool Bag
Whether or not this tool is in your Tool Bag.
|
Cost
The current cost per unit for this tool.
|
Inventory
The current unit quantity of inventory for this tool. This quantity decrements by one with
each tool change logged.
|
Notes
Any additional notes for this tool.
|
Created
The date this tool record was created.
|
Action | Web | Delete | |
Create | Search | Clear |
Name
The name of this tool build. We recommend using the name or part number of the cutting tool
as well as any attributes that make this tool build unique.
|
Number
An identifying number for this tool build. This number may come from a vendor or your own shop.
|
Cost
The current cost per unit for this tool build, which is the sum of the cost of its tool components.
|
Created
The date this tool build record was created.
|
Action | Clone | Delete | |
---|---|---|---|---|---|---|---|
Create | Clear |
Tool
The tool used in the expanded tool build.
|
Quantity
The number of units of this tool used in the expanded
tool build.
|
Perishable
Whether this tool requires regular replacement during production.
|
Unit Cost
The current cost per unit for this tool.
|
Total Cost
The total cost for this tool at the specified quantity.
|
Action | Delete | |
---|---|---|---|---|---|---|---|
Create | Clear |
Material
The part material being cut
|
Cut Type
The type of cut for this tool speed.
|
SFM Min
The minimum SFM for this tool, cut type, and material
(typically recommended by tool manufacturer).
|
SFM Max
The maximum SFM for this tool, cut type, and material
(typically recommended by tool manufacturer).
|
SFM Optimal
The optimal SFM for this tool, cut type, and material. This
can be improved over time as you observe how the tool runs.
|
Chip Load
The recommended chip load for this tool, cut type, material,
and speed.
|
Life
The recommended life (in seconds) for this tool, cut type,
material, and speed.
|
Action | Delete | |
---|---|---|---|---|---|---|---|---|---|
Create | Clear |
Part
The identification number of the part that used this
tool.
|
Revision
The identification number of the revision that used this tool.
|
Operation
The identification number of the operation that used
this tool.
|
Sequence Number
The identification number of the
step in the sequence that used this tool.
|
Sequence Description
The short description of the
step in the sequence.
|
Cut Type
The type of cut being performed.
|
Cutting Diameter
The cutting diameter of this cut.
|
Length of Cut
The length of this cut.
|
Tool Position
The Tool Position from the Tool Setup for this cut.
|
Tool Build
The Tool Build at this Tool Position.
|
SFM
The surface feet per minute (SFM) material removal rate. This is a number
to optimize based on your history with the tool build, the part material, and the part design.
|
Chip Load
The chip load for this cut.
|
RPM
The calculated revolutions per minute (RPM) of the machine spindle for this cut.
|
Feed Rate
The calculated feed rate (length units per minute) for this cut.
|
Cut Time
The approximate cutting time (in seconds) that this tool undergoes in this step of the cycle.
This amount of time should be a fraction of the overall cycle time when
the process sequence includes more than one step.
|
Non-Cut Time
The approximate time (in seconds) that this tool takes to call up, position, and
come to speed. This accounts for all the time in this step that is not cutting time.
|
---|
Name
The name of this maintenance action, e.g. vacuum machine.
|
Description
An optional, short description of this maintenance action.
|
Default Frequency
The default duration of machine operating time (in hours) between
performing this maintenance activity.
|
Created
The date this maintenance record was created.
|
Action | Delete | |
---|---|---|---|---|---|---|
Create | Clear |
Name
The name of this shift.
|
Description
An optional, short description of this shift.
|
Start Time
The start time for this shift each day.
|
End Time
The end time for this shift each day.
|
Action | Delete | |
---|---|---|---|---|---|---|
Create | Clear |
Filter
Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword.
Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
|
Save | Clear | ||||||||
---|---|---|---|---|---|---|---|---|---|---|
First Name
The operator's first name.
|
Last Name
The operator's last name.
|
Employee Id
The operator's Employee Id number.
|
Location
The last known location of this operator gathered by the operator's Tool Life Location Tracker.
|
Location Time
The date and time that the Location was gathered.
|
Action |
Tracker
Discover the online/offline status of this operator's tracker device.
|
Tracker
Assign a tracker device to this operator.
|
Tracker
Release the tracker device from this operator so it can be replaced or assigned to a
different operator.
|
Delete | |
Create | Clear |
Import Customers CSV
Please input the column numbers in the csv that correspond to the following fields.
Filter
Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword.
Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
|
Save | Clear | |||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
Name
The name of this customer.
|
Address 1
The primary street address of this customer.
|
Address 2
Line 2 of the street address for this customer, if any.
|
City
The city of this customer.
|
State
The state of this customer.
|
Zip Code
The zip code of this customer.
|
Contact Person
The name of the contact person for this customer.
|
Contact Email
The email address of the contact person for this customer.
|
Created
The date this customer record was created.
|
Action | Delete | |
Create | Clear |
Filter
Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword.
Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
|
Save | Clear | |||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Number
The identifying number of this quote.
|
Customer
The customer for this quote.
|
Part
The part for this quote
|
Revision
The part revision used to estimate costs for this quote.
|
Quantity
The quantity of parts.
|
Ship By
The date by which to ship all of the parts to the customer.
|
Estimated Efficiency
The estimated production efficiency (percentage) to use for
generating the estimated cost.
|
New Part
Whether this is the first time producing this part, a factor that
contributes to the estimated cost.
|
Estimate |
Estimated Cost
The expected cost of this work based on engineering data on the
part and revision.
|
Estimated Cost per Part
Estimated Cost divided by part Quantity.
|
Produced
The quantity of parts produced against this quote thus far (does not
include active production).
|
Actual Cost
The actual cost of this work based on production data.
|
Quoted Price
The price of this work quoted to the customer.
|
Quoted Price per Part
Quoted Price divided by part Quantity.
|
Profit Margin
The profit margin percentage for the quoted price.
|
Created
The date this quote was created.
|
Status
The status of this quote. Draft if you
are setting this quote up. Active if this quote is in the sales
process. Won if this quote has been closed/won.
Lost if this quote has been lost and is no longer in the sales
process.
|
Action | Export | Delete | |
Create | Clear |
Created
The date this estimate was created/run.
|
Quantity
The part quantity of the quote at the time the estimate was
created, used to calculate times and costs.
|
Efficiency
The efficiency of the quote at the time the estimate was
created, used to calculate times and costs.
|
New Part
Whether New Part was checked on the quote at the time the
estimate was created, used to calculate times and costs.
|
Material Cost per Part
The cost of material for one part.
|
Material Cost
The Material Cost per Part multiplied by the part
Quantity.
|
Machine Hours
The hours estimate for machine running time.
|
Machine Rate
The cost rate per hour of running the machine.
|
Machine Cost
The cost estimate of running the machine.
|
Machine Cost per Part
The Machine Cost divided by part Quantity
|
Labor Hours
The hours estimate for labor, taking into account effiency and attended percentages.
|
Labor Rate
The cost rate per hour of labor.
|
Labor Cost
The cost estimate of labor.
|
Labor Cost per Part
The Labor Cost divided by part Quantity.
|
Tooling Cost
The cost estimate of the perishable tools needed to produce
these parts.
|
Tooling Cost per Part
The Tooling Cost divided by part Quantity.
|
Total Cost
The total cost for this tool at the specified quantity.
|
Total Cost per Part
The Total Cost divided by part Quantity.
|
Delete |
---|
Clone Part
Please input the part number to use for the new part.
* The most recently created revision will also be cloned from the old part to the new part.
Clone Revision
Please input the revision number to use for the new revision.
Load Tool Life Defaults for Position
Please input the configuration settings to use for loading defaults into the Perishable and Tool Life related fields. Defaults are stored in Resources|Tool Builds and Resources|Tools|Tool Speeds****. Please note, loading these defaults cannot be undone, so proceed with caution (clone revision first, etc) if you have important existing data.
* Whether or not to overwrite Tool Life rows that are currently marked Perishable and have a non-zero Tool Life (Time) and non-zero Tool Life (Cycles). Note, all other rows will be overwritten regardless of this configuration setting.
** Whether or not to auto calculate the Tool Life (Cycles) field based on the Tool Life (Time) and the current Cutting Time Per Cycle for the position. If unchecked, Tool Life (cycles) will be left blank for you to manually edit later.
*** Whether or not to load Tool Life defaults for all Positions in the Tool Setup, not just this one Position. Please note, this action is final and cannot be undone.
**** A weighted average is used for the Tool Life (Time) field based on your default Tool Speed/Tool Life data and the Cut Types and Cut Times listed in the Process Sequence.
Import Process Sequence CSV
Please input the column numbers in the csv that correspond to the following fields.
* Matching for overwrite or duplicate-prevention is on the Step Number field for the Process Sequence.
** This column should be only the Tool Position, not the Tool Build name that is in that position.
*** These columns should be the Tool Build Name and Tool Build Number that are set up in the Tool Position.
**** Leave blank for auto calculation when possible.
***** If checked, Tool Setup will be created according to any [Tool Position, Tool Build Name, Tool Build Number] provided if that Tool Position does not currently exist in the Tool Setup. Otherwise those fields, if populated, will be used for validation against existing or new Tool Setup, and errors will be thrown if incongruity is detected
Import Specifications for Operation
Please input the source operation from which all specifications will be copied to the destination Operation.
Estimate Costs for Revision
Please input the parameters to use for this quick cost estimate.
Upload file for
Viewable in Production:
Notes:
Upload NC File for
Please indicate whether this NC file should be considered the baseline for its file name in this NC file colllection.
Filter
Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword.
Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
|
Save | Clear | |||||||
---|---|---|---|---|---|---|---|---|---|
Number
The part number used to identify this part.
|
Name
The part name that briefly describes this part.
|
Material
The material from which this part is machined, e.g. Stainless
Steel Grade 304.
|
Material Cost per Part
The cost of material to produce one part.
|
Created
The date this part record was created.
|
Status
The status of this part. Draft if you are setting this
part up. Active if this part can be used in production.
Inactive if this part is completed/archived/on-hold.
|
Action | Clone | Delete | |
Create | Clear |
Number
The revision number used to identify this version of
the part.
|
Description
A short description of this revision, for example, why
was the revision made or what's new.
|
Time (Once)
The total time (in seconds) of activities performed once for this revision.
|
Time (per Order)
The total time (in seconds) of activities performed per Quote/Order for this revision.
|
Time (per Production)
The total time (in seconds) of activities performed per production session at a machine for this revision.
|
Time (per Part)
The total time (in seconds) of activities performed per part during production at a machine for this revision.
|
Attended (per Part)
The percent (0 - 100) of Time (per Part) that is expected to be attended by a worker.
|
Tooling Cost per Part
The total cost per part of the tool builds used in the tool setup for all of this revision's operations.
|
Estimate Cost |
Created
The date this revision was created.
|
Status
The status of this revision within the part. Draft
if you are setting this revision up. Active if this revision
can be used in production. Inactive if this revision has been
replaced with a new revision.
|
Action | Clone | Export | Delete | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Create | Clear |
Number
The identification number of the operation.
|
Type
The type of this operation.
|
Description
The descriptive name of the operation.
|
Machine Type
The type of machine used for this production operation.
|
Operator Cost per Hour
The approximate, average cost per hour of an operator working
on this operation (labor). Loads default from Machine Type when this field
is blank and a Machine Type is chosen. Exclude machine operating costs,
designated on Machine Type.
|
Time (Once)
The total time (in seconds) of activities performed once for this operation.
|
Time (per Order)
The total time (in seconds) of activities performed per Quote/Order for this operation.
|
Time (per Production)
The total time (in seconds) of activities performed per production session at a machine for this operation.
|
Time (per Part)
The total time (in seconds) of activities performed per part during production at a machine for this operation.
|
Attended (per Part)
The percent (0 - 100) of Time (per Part) that is expected to be attended by a worker.
|
Parts per Cycle
The number of parts produced by one machine cycle (defaults to 1 if left blank).
|
Tooling Cost per Part
The cost per part of the tool builds used in the tool setup for this operation.
|
Action | Optimize | Delete | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Create | Clear |
Number
The identification number of this step in the sequence.
|
Description
The short description of this step in the sequence.
|
Cut Type
The type of cut being performed.
|
Cutting Diameter
The cutting diameter of this cut.
|
Length of Cut
The length of this cut.
|
Tool Position
The Tool Position from the Tool Setup for this cut.
|
SFM
The surface feet per minute (SFM) material removal rate. This is a number
to optimize based on your history with the tool build, the part material, and the part design.
|
Chip Load
The chip load for this cut.
|
RPM
The calculated revolutions per minute (RPM) of the machine spindle for this cut.
|
Feed Rate
The calculated feed rate (length units per minute) for this cut.
|
Cut Time
The approximate cutting time (in seconds) that this tool undergoes in this step
of the cycle. This amount of time should be a fraction of the overall cycle
time when the process sequence includes more than one step.
|
Non-Cut Time
The approximate time (in seconds) that this tool takes to call up, position,
and come to speed. Account for all the time in this step that is not cutting time.
|
Action |
Optimal
Load the Optimal Tool Speed for this step in the process sequence, as defined
in Resources/Tools/Tool Speeds. The optimal is based on cut type, part material, and
the tool components of the tool build.
|
Delete | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Create | Optimal | Clear |
Position
The position on the machine that this tool is set in.
|
Tool Build
The tool build set in the tool position.
|
Cutting Time per Cycle
The approximate cutting time (in seconds) that this tool undergoes to complete one cycle. This
amount of time should be a fraction of the overall cycle time when more than one tool is used.
|
Non-Cutting Time per Cycle
The approximate non-cutting time (in seconds) that this tool consumes to complete one cycle. This
amount of time should be a fraction of the overall cycle time when more than one tool is used.
|
Tool Build Life (Time)
The approximate, total cutting life (in seconds) that this tool build should undergo before
being replaced because of the tool life of one of its components. You may change this number with new revisions as you optimize.
|
Tool Build Life (Cycles)
The approximate, total tool life (in machine cylces) that this tool build should undergo before
being replaced because of the tool life of one of its components. You may change this number with new revisions as you optimize.
|
Cost per Part
The cost per part of this tool build at this machine position, given the tool life of the underlying components.
|
Action | Compare
Choose any two Tool Setup rows from any Revision & Operation. Upon clicking Compare on the 2nd Tool Setup row, a Comparison Report will be generated.
|
Delete | |
---|---|---|---|---|---|---|---|---|---|---|
Create | Clear |
Tool
The tool used in the expanded tool build.
|
Quantity
The number of units of this tool used in the expanded tool build.
|
Unit Cost
The unit cost of this tool (a component of the tool build).
|
Perishable
Whether this tool requires regular replacement during production.
|
Tool Life (Time)
The approximate, total cutting life (in seconds) that this tool should
undergo before being replaced. You may change this number with new revisions
as you optimize.
|
Tool Life (Cycles)
The approximate, total cutting life (in machine cycles) that this tool
should undergo before being replaced. You may change this number with new revisions
as you optimize.
|
Cost per Part
For Perishable tools, the cost per part of this tool, given
its tool life. Otherwise, zero.
|
Action |
---|
Number
The identification number of the inspection/feature.
|
Feature
The short description/title of the feature.
|
Accept/Deny Type
Whether this inspection is a simple Accept/Deny type or requires a measurement.
|
Dimension
The specified nominal dimension (measurement) of the feature.
|
+ Tolerance
The tolerance (measurement) for a part to go beyond the specified nominal dimension.
|
- Tolerance
The tolerance (measurement) for a part to fall short of the specified nominal dimension.
|
Units
The units of measurement for the dimesion and +/- tolerances.
|
Offset Axis
The primary axis on which to adjust offset if an inspection measurement for this feature differs from the specific nominal dimension.
|
Offset Direction
The direction on the offset axis that makes the feature larger.
|
Inspection Device
The name of the device used to inspect (measure, accept, or deny) this feature.
|
Dynamic Frequency
The frequency level at which inspections are dynamically suggested for this feature.
|
Frequency (Parts)
The customer-driven, required frequency (in parts) for this inspection to be performed.
|
Subgroup Size
The number of consecutive parts to inspect at each Frequency (Parts).
Note, a Subgroup Size greater than 1 is recommended for SPC X-Bar and R Charts.
|
Created
The date this inspection record was created.
|
Status
The status of this inspection within the revision. Draft if you are setting this inspection
up. Active if this inspection required during production. Inactive if this inspection has been removed from part requirements.
|
Action | Delete | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Create | Clear |
Maintenance
The maintenance action that should be performed during production of the part.
|
Perform Every (Cycles)
The frequency (in number of cycles) on which to perform this maintenance.
|
Perform Every (Time)
The frequency (in seconds) on which to perform this maintenance.
|
Action | Delete | |
---|---|---|---|---|---|
Create | Clear |
Dataset
The dataset being analyzed.
|
Observations
The number of observations in the
dataset.
|
Minimum
The minimum of the dataset.
|
Mean
The mean/average of the dataset.
|
Median
The median of the dataset.
|
Maximum
The maximum of the dataset.
|
Standard Deviation
The standard deviation of the
dataset.
|
Lower Control Limit
The lower control limit of the data, used to calculate Cpk
|
Upper Control Limit
The upper control limit of the data, used to calculate Cpk
|
Cpk
The Cpk (Production Capability Index) for the dataset.
|
Action |
---|
Uploaded
The uploaded time for this file.
|
Name
The name of this file.
|
Viewable in Production
Whether this file is viewable in Production sessions for the expanded Operation.
|
Notes
Any notes on this file.
|
Action | View | Download | Delete | |
---|---|---|---|---|---|---|---|---|
Upload | Clear |
Machine
The machine this NC file collection is for.
|
Action | Delete | |
---|---|---|---|
Create | Clear |
Please input query parameters for generating SPC charts and statistics on inpection data.
Please input query parameters for generating a Record of Inspections pdf document.
Filter
Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword.
Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
|
Save | Clear | |||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Number
The identifying number of this order (quote that has been won).
|
Customer
The customer for this order.
|
Part
The part for this order.
|
Revision
The part revision for this order.
|
Quantity
The quantity of parts.
|
Scheduled
The quantity of parts scheduled to be produced (but not yet
produced).
|
Produced
The quantity of parts produced against this order thus far (does not
include active production).
|
Ship By
The date by which to ship all of the parts to the customer.
|
Estimated Efficiency
The estimated production efficiency (percentage) to use for
generating
the estimated cost.
|
New Part
Whether this is the first time producing this part, a factor that
contributes to the estimated cost.
|
Estimated Cost
The expected cost of this work based on engineering data on the part and revision.
|
Estimated Cost per Part
Estimated Cost divided by part Quantity.
|
Actual Cost
The actual cost of this work based on production data.
|
Quoted Price
The price of this work quoted to the customer.
|
Quoted Price per Part
Quoted Price divided by part Quantity.
|
Profit Margin
The profit margin percentage for the quoted price.
|
Created
The date this order was created as a quote.
|
Complete
Once the order quantity produced meets or exceeds the order's
quantity and all jobs and production under this order is complete,
you can mark the order as complete. Doing so will
remove the order from this table.
|
Status
The status of this order. Won if the quote underlying this
order has been won but the order has not yet been completed. Otherwise,
Complete.
|
Action | Delete | |
Create | Clear |
Number
The unique identifying number for this job
|
Quantity
The quantity of parts scheduled to be produced by this
job.
|
Scheduled
The quantity of parts scheduled with production sessions
against this job (but not yet produced).
|
Produced
The quantity of parts produced thus far by production
sessions against this job (does not include active production).
|
Ship By
The date by which to ship this job's quantity of parts to the
customer.
|
Complete
Once the job quantity produced meets or exceeds the job's
quantity and all production under this job is complete,
you can mark the job as complete.
|
Status
The status of this job.
|
Created
The date this job was created.
|
Action | Delete | |
---|---|---|---|---|---|---|---|---|---|---|
Create | Clear |
Number
The unique identifying number for this production
session.
|
Operation
The production operation for this production session.
|
Machine
The machine to use for this production session.
|
Material Heat Lot | Quantity
The quantity of parts scheduled to be produced by this production session.
|
Priority
The priority string for this production session.
Priority is ordered alphabetically. Example: a letter and a
date, e.g. "A-2020-01-15", which would be prioritized over
"A-2020-01-16" and "B-2020-01-15." This field determines the
production queue for the machine.
|
Exclusive
Whether this production session, once active, runs on the specified machine exclusively.
If unchecked, other production sessions can be active simultaneously on the machine.
|
Program Number
The program number for this production session's main program file,
used to uniquely identify which part|revision|operation is being run at any given time on a machine
running more than one part|revision|operation at once (non-exclusive production sessions).
|
Status
The status of this production session.
|
Created
The date this production session was created.
|
Action | Delete |
Start
The time this production session started or will
start.
|
End
The time this production session ended or will end.
|
Cycle Time
The time (in seconds) to complete a machine cycle. This is the total production time per part multipied by the parts per cycle.
|
Parts
The total number of good parts manufactured in this production session.
|
Scrap
The total number of scrap/bad parts manufactured in this production session.
|
Efficiency
How this production session compares with hypothetically running the
machine at the defined cycle time, continously with no scrap.
|
Tooling Cost
The total cost for the tool changes performed.
|
Tooling Cost per Part
The cost per part for the tool changes performed.
|
Machine Cost
The total cost of running the machine (uptime only).
|
Material Cost
The total cost of material used.
|
Operator Cost
The total cost of the operator's labor (uptime and
downtime).
|
Cost per Part
The combined cost per part for tooling, machine,
material,
and operator.
|
Price per Part
The quoted price per part for the customer.
|
Total Parts
The running total of parts manufactured for this
order.
|
|
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Create | Clear |
User
The User who has opened or can open the expanded Production.
|
Open
Whether or not this user has this Production open as a tab under Production.
|
Last Opened
When this tab was last opened for/by this user.
|
Locked Open
Whether or not this Production tab is locked (cannot be closed) by this user.
|
Last Closed
When this tab was last closed by this user.
|
Action | Delete | |
---|---|---|---|---|---|---|---|
Create | Clear |
Job Fulfillment
Order Fulfillment
Machine Utilization
Filter
Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword.
Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
|
Save | Clear | ||
---|---|---|---|---|
Machine Number
The number used to identify this particular machine in the
shop.
|
Machine Type
The machine type of this machine.
|
Production Queue
The length of the current queue of production sessions scheduled at
this machine.
|
Status
The status of this particular machine. Draft if you are
working on this record. Active if this machine is operable.
Inactive if this machine is down.
|
Number
The unique identifying number for this production session.
|
Priority
The priority string for this production session. Priority is
ordered
alphabetically. Example: a letter and a date, e.g. "A-2020-01-15",
which would be prioritized over "A-2020-01-16"
and "B-2020-01-15." This field determines the production
queue for the machine.
|
Exclusive
Whether this production session, once active, runs on the specified machine exclusively.
If unchecked, other production sessions can be active simultaneously on the machine.
|
Program Number
The program number for this production session's main program file,
used to uniquely identify which part|revision|operation is being run at any given time on a machine
running more than one part|revision|operation at once (non-exclusive production sessions).
|
Status
The status of this production session.
|
Order
The order number for this production.
|
Job
The job number for this production.
|
Part
The part for this production.
|
Revision
The part revision for this production.
|
Operation
The production operation for this production session.
|
Machine
The machine to use for this production session.
|
Material Heat Lot | Quantity
The quantity of parts scheduled to be produced by this
production session.
|
Created
The date this production session was created.
|
Started
The time this production session started or will start.
|
Parts
The total number of good parts manufactured in this
production session.
|
Scrap
The total number of scrap/bad parts manufactured in this
production session.
|
Action | Delete |
---|
User
The User who has opened or can open the expanded Production.
|
Open
Whether or not this user has this Production open as a tab under Production.
|
Last Opened
When this tab was last opened for/by this user.
|
Locked Open
Whether or not this Production tab is locked (cannot be closed) by this user.
|
Last Closed
When this tab was last closed by this user.
|
Action | Delete | |
---|---|---|---|---|---|---|---|
Create | Clear |
Filter
Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword.
Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
|
Save | Clear | ||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Production | Part | Revision | Operation | Order | Job | Machine | Material Heat Lot | Exclusive
Whether this active production session runs on the specified machine exclusively.
If unchecked, other production sessions can be active simultaneously on the machine.
|
Program Number
The program number for this production session's main program file,
used to uniquely identify which part|revision|operation is being run at any given time on a machine
running more than one part|revision|operation at once (non-exclusive production sessions).
|
Started
The time this production session started.
|
Cycle Time
The time (in seconds) to complete a machine cycle. This is the total production time per part multipied by the parts per cycle.
|
Scheduled Quantity |
Parts
The total number of good parts manufactured in this production
session.
|
Scrap
The total number of scrap/bad parts manufactured in this production
session.
|
Efficiency
How this production session compares with hypothetically running the machine
at the defined cycle time, continously with no scrap.
|
Tooling Cost
The total cost for the tool changes performed.
|
Tooling Cost per Part
The cost per part for the tool changes performed.
|
Machine Cost
The total cost of running the machine (uptime only).
|
Material Cost
The total cost of material used.
|
Operator Cost
The total cost of the operator's labor (uptime and downtime).
|
Cost per Part
The combined cost per part for tooling, machine, material, and
operator.
|
Price per Part
The quoted price per part for the customer.
|
Status | Action |
End
Ends this production session. Status will become inactive and the production session will
be removed from this Monitor tab and migrated to the Review tab.
|
|
Create | Clear |
Dataset
The dataset being analyzed.
|
Observations
The number of observations in the dataset.
|
Minimum
The minimum of the dataset.
|
Mean
The mean/average of the dataset.
|
Median
The median of the dataset.
|
Maximum
The maximum of the dataset.
|
Standard Deviation
The standard deviation of the dataset.
|
Lower Control Limit
The lower control limit of the data, used to calculate
Cpk
|
Upper Control Limit
The upper control limit of the data, used to calculate
Cpk
|
Cpk
The Cpk (Production Capability Index) for the
dataset.
|
Rate of Change
The rate of change (slope of line of best fit) for
the dataset.
|
Trend
The trend/acceleration of the rate of change (accelerating,
decelerating, constant, or inconclusive) along with the trend
confidence percentage in parenthesis.
|
---|
PCI
PCI Details:
Tool Position
The position of the tool that was changed.
|
Tool
The name of the tool that was changed.
|
Time
The time the tool change occurred.
|
Cycle
The machine cycle on which the tool change occurred.
|
Scheduled Cycle
The machine cycle on which the tool change was scheduled to
occur.
|
Tool Life Expected
The expected tool life (in cycles) as defined in the revision.
|
Tool Life Actual
The actual tool life (in cycles) logged during the production
session.
|
Tool Life Running Avg
The average tool life (in cycles) for tool changes logged up
to this point.
|
Reason
The reason the operator selected for performing the tool
change.
|
Unit Cost
The current cost per unit for this tool.
|
Quantity
The quantity of this Tool changed, i.e. the quantity of this Tool in the Tool Build.
|
Cost Owned
The percent of tool Cost that this production session owns,
taking into account tool wear accrued outside of this production session,
rounded to neared percent.
|
Cost Running Total
The running total cost for the tool changes performed.
|
Parts
The running total of parts when this tool change was
performed.
|
Cost per Part
The cost per part for tool changes performed up to this
point.
|
---|
Inspection
The inspection that was performed.
|
Time
The time the inspection occurred.
|
Cycle
The cycle number that produced the part that was inspected.
|
Part
The part number that was inspected.
|
Cycle Performed
The machine cycle on which the inspection was performed.
|
Frequency Expected
The expected frequency (in parts) for this inspection as
defined in the revision.
|
Frequency Actual
The actual frequency (in parts) logged during
production.
|
Frequency Running Avg
The average frequency (in parts) of inspections logged
up
to this point.
|
Dimension
The specified nominal dimension (measurement) of the feature.
|
Tolerance
The tolerance (measurement) for a part to go beyond / or short of the specified nominal dimension.
|
Value
If a simple Accept/Deny type insepction, whether the inspection
passed; otherwise, the measurement taken for the inspection.
|
Difference
The difference between the measurement taken and the specified nominal dimension.
|
Suggested Offset
If an inspection measurement for this feature differs from the specific nominal dimension,
the tool positions related to this inspection,
the primary axis on which to adjust offset,
and the (+/-) amount to add.
|
Parts
The running total of parts when this inspection was
performed.
|
Action | Delete |
---|
Maintenance
The maintenance action that occurred.
|
Time
The time the maintenace action occurred.
|
Cycle
The machine cycle on which the maintenace action occurred.
|
Scheduled Cycle
The machine cycle on which the maintenance action was scheduled
to
occur.
|
Frequency Expected
The expected frequency (in cycles) for this
maintenance as defined in the revision.
|
Frequency Actual
The actual frequency (in cycles) logged during the production
session.
|
Frequency Running Avg
The average frequency (in cycles) of maintenance logged up to
this point.
|
Reason
The reason the operator selected for performing the
maintenance.
|
Parts
The running total of parts when this maintenance was
performed.
|
Delete |
---|
Name
The name of the offset, used to differentiate it from other offsets. For example, "Tool 101, Axis Y."
|
Time
The time the offset occurred.
|
Cycle
The machine cycle on which the offset action occurred.
|
Reason
The reason the operator selected for performing the
offset.
|
Value
The value of the offset.
|
Parts
The running total of parts when this offset was
performed.
|
Action | Delete |
---|
Time
The time the scrap was logged.
|
Cycle
The cycle on which the scrap was logged.
|
Reason
The reason the operator selected for the scrap.
|
Amount
The value/amount of scrap
|
Parts
The running total of parts when this scrap occurred.
|
---|
Operator
The operator's name.
|
Employee Id
The operator's employee Id.
|
In
The time the attendance started.
|
Out
The time the attendance ended or will end.
|
Time attended
The amount of attended time (hh:mm:ss).
|
Cycle
The machine cycle on which the attendance event occurred.
|
Parts
The running total of parts when this attendance event occurred.
|
---|
Time
The time the note was logged.
|
Cycle
The cycle on which the note was logged.
|
Note
The note logged.
|
Parts
The running total of parts when this note was logged.
|
---|
Filter
Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword.
Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
|
Save | Clear | |||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Production | Part | Revision | Operation | Order | Job | Machine | Material Heat Lot | Exclusive
Whether this inactive production session ran on the specified machine exclusively.
If unchecked, other production sessions may have been active simultaneously on the machine.
|
Program Number
The program number for this production session's main program file,
used to uniquely identify which part|revision|operation is being run at any given time on a machine
running more than one part|revision|operation at once (non-exclusive production sessions).
|
Started
The time this production session started.
|
Ended
The time this production session ended.
|
Cycle Time
The time (in seconds) to complete a machine cycle. This is the total production time per part multipied by the parts per cycle.
|
Scheduled Quantity |
Parts
The total number of good parts manufactured in this production
session.
|
Scrap
The total number of scrap/bad parts manufactured in this production
session.
|
Efficiency
How this production session compares with hypothetically running the machine
at the defined cycle time, continously with no scrap.
|
Tooling Cost
The total cost for the tool changes performed.
|
Tooling Cost per Part
The cost per part for the tool changes performed.
|
Machine Cost
The total cost of running the machine (uptime only).
|
Material Cost
The total cost of material used.
|
Operator Cost
The total cost of the operator's labor (uptime and downtime).
|
Cost per Part
The combined cost per part for tooling, machine, material, and
operator.
|
Price per Part
The quoted price per part for the customer.
|
Status |
*Limited to last 25 Production records.
-
Dataset
The dataset being analyzed.
|
Observations
The number of observations in the dataset.
|
Minimum
The minimum of the dataset.
|
Mean
The mean/average of the dataset.
|
Median
The median of the dataset.
|
Maximum
The maximum of the dataset.
|
Standard Deviation
The standard deviation of the dataset.
|
Lower Control Limit
The lower control limit of the data, used to calculate
Cpk
|
Upper Control Limit
The upper control limit of the data, used to calculate
Cpk
|
Cpk
The Cpk (Production Capability Index) for the dataset. Minimum value 0, maximum value 2.
|
Rate of Change
The rate of change (slope of line of best fit) for
the dataset.
|
Trend
The trend/acceleration of the rate of change (accelerating, decelerating, constant,
or inconclusive) along with the trend confidence percentage in parenthesis.
|
---|
PCI
PCI Details:
Tool Position
The position of the tool that was changed.
|
Tool
The name of the tool that was changed.
|
Time
The time the tool change occurred.
|
Cycle
The machine cycle on which the tool change occurred.
|
Scheduled Cycle
The machine cycle on which the tool change was scheduled to
occur.
|
Tool Life Expected
The expected tool life (in cycles) as defined in the revision.
|
Tool Life Actual
The actual tool life (in cycles) logged during the production
session.
|
Tool Life Running Avg
The average tool life (in cycles) for tool changes logged up to this point.
|
Reason
The reason the operator selected for performing the tool
change.
|
Unit Cost
The current cost per unit for this tool.
|
Quantity
The quantity of this Tool changed, i.e. the quantity of this Tool in the Tool Build.
|
Cost Owned
The percent of tool Cost that this production session owns,
taking into account tool wear accrued outside of this production session,
rounded to neared percent.
|
Cost Running Total
The running total cost for the tool changes performed.
|
Parts
The running total of parts when this tool change was
performed.
|
Cost per Part
The cost per part for the tool in this tool position.
|
---|
Inspection
The inspection that was performed.
|
Time
The time the inspection occurred.
|
Cycle
The cycle number that produced the part that was inspected.
|
Part
The part number that was inspected.
|
Cycle Performed
The machine cycle on which the inspection was performed.
|
Frequency Expected
The expected frequency (in parts) for this inspection as defined in the revision.
|
Frequency Actual
The actual frequency (in parts) logged during the production session.
|
Frequency Running Avg
The average frequency (in parts) of inspections logged up to this point.
|
Dimension
The specified nominal dimension (measurement) of the feature.
|
Tolerance
The tolerance (measurement) for a part to go beyond / or short of the specified nominal dimension.
|
Value
If a simple Accept/Deny type insepction, whether the inspection passed; otherwise, the measurement taken for the inspection.
|
Difference
The difference between the measurement taken and the specified nominal dimension.
|
Suggested Offset
If an inspection measurement for this feature differs from the specific nominal dimension,
the tool positions related to this inspection,
the primary axis on which to adjust offset,
and the (+/-) amount to add.
|
Parts
The running total of parts when this inspection was
performed.
|
Action | Delete |
---|
Maintenance
The maintenance action that occurred.
|
Time
The time the maintenace action occurred.
|
Cycle
The machine cycle on which the maintenace action occurred.
|
Scheduled Cycle
The machine cycle on which the maintenance action was scheduled
to
occur.
|
Frequency Expected
The expected frequency (in cycles) for this maintenance as defined in the revision.
|
Frequency Actual
The actual frequency (in cycles) logged during
the production session.
|
Frequency Running Avg
The average frequency (in cycles) of maintenance logged
up
to this point.
|
Reason
The reason the operator selected for performing the
maintenance.
|
Parts
The running total of parts when this maintenance was
performed.
|
Delete |
---|
Name
The name of the offset, used to differentiate it from other offsets. For example, "Tool 101, Axis Y."
|
Time
The time the offset occurred.
|
Cycle
The machine cycle on which the offset action occurred.
|
Reason
The reason the operator selected for performing the
offset.
|
Value
The value of the offset.
|
Parts
The running total of parts when this offset was
performed.
|
Action | Delete |
---|
Time
The time the scrap was logged.
|
Cycle
The cycle on which the scrap was logged.
|
Reason
The reason the operator selected for the scrap.
|
Amount
The value/amount of scrap
|
Parts
The running total of parts when this scrap occurred.
|
---|
Operator
The operator's name.
|
Employee Id
The operator's employee Id.
|
In
The time the attendance started.
|
Out
The time the attendance ended or will end.
|
Time attended
The amount of attended time (hh:mm:ss).
|
Cycle
The machine cycle on which the attendance event occurred.
|
Parts
The running total of parts when this attendance event
occurred.
|
---|
Time
The time the note was logged.
|
Cycle
The cycle on which the note was logged.
|
Note
The note logged.
|
Parts
The running total of parts when this note was logged.
|
---|
Comparison Name | Created | Action | Delete | |
---|---|---|---|---|
Create | Clear |
Please input query parameters for generating a Tool History pdf document.
Filter
Enter Filter Keywords, in any order, by which to filter this table. Any field in the table can be used as a keyword.
Use " OR " to to separate multiple keyword groups. Click "Save" to remember this filter whenever the Tool Life app refreshes.
|
Save | Clear | ||||||
---|---|---|---|---|---|---|---|---|
Time Period
The time period of this summary, which indicates the day(s)
represented in the totals and statistics.
|
PCI
The average PCI of all the production sessions.
|
Profit Margin
The average profit margin of all the production sessions.
|
Utilization
The percent utilization of all your shop's machines, taking into
account each machine (regardless of whether the machine is
inactive or currently without an active production session) and all
downtime, between cycles or otherwise.
|
Capable
The number of production sessions considered capable, i.e. PCI
greater than or equal to 800.
|
Incapable
The number of production sessions considered incapable, i.e. PCI less
than 800.
|
Created
The date this summary was generated.
|
Export |
Job
The job number.
|
Order
The job's order number.
|
Part
The job's part.
|
Revision
The job's part revision.
|
PCI
The average PCI of all the production sessions for this job.
|
Profit Margin
The average profit margin of all the production sessions for
this job.
|
Efficiency
The average percent Efficiency of all the production sessions
for this job.
|
Capable
The number of production sessions considered capable, i.e.
PCI greater than or equal to 800, for this job.
|
Incapable
The number of production sessions considered incapable, i.e.
PCI less than 800, for this job.
|
Export |
---|
Production
The production number.
|
Machine
The machine on which this production session runs.
|
Operation
The operation running in this production session.
|
PCI
The PCI of this production session.
|
Profit Margin
The profit margin of this production session.
|
Efficiency
The percent Efficiency of this production session.
|
Capable
Whether this production session is considered
capable, i.e. PCI greater than or equal to 800.
|
Incapable
Whether this production session is considered
incapable, i.e. PCI less than 800.
|
Export |
---|
*Limited to last 90 Summaries.
Open Production
Please select a machine to search for an active production session.
Tool Life WiFi Sensor
End Production
Please confirm your production part count data.
Log Action
Please confirm cycle count, input time if not just now, and input reason action was performed.
Please confirm part number.
Please input inspection results for the part.
Number & Feature |
Dimension
The specified nominal dimension (measurement) of the feature.
|
Tolerance
The tolerance (measurement) for a part to go beyond / or short of the specified nominal dimension.
|
Units
The units of measurement for the dimesion and +/- tolerances.
|
Inspection Device
The name of the device used to inspect (measure, accept, or deny) this feature.
|
Result
The value taken during inspection. If accept/deny type, check the box to indicate "Accept";
leave blank to indicate "Deny."
|
Difference
The difference between the measurement taken and the specified nominal dimension.
|
Suggested Offset
If an inspection measurement for this feature differs from the specific nominal dimension,
the tool positions related to this inspection,
the primary axis on which to adjust offset,
and the (+/-) amount to add.
|
---|
Log Other Tool Wear
Log tool wear (seconds of cutting time) accrued outside of this production session. Please note, Other Tool Wear will not be recognized if tool changes are logged latently rather than in real-time.
Operator Attendance Log
Review, confirm, and adjust operator attendance at this machine.
Table below displays the most recent attendance event per operator.
Operator
The operator's name.
|
Employee Id
The operator's employee Id.
|
In
The time the operator's most recent attendance started.
|
Out
The time the operator's most recent attendance ended or will end.
|
Clock Out
If the operator is currently attending, clock out the operator now.
|
Time attended
The running total amount of attended time (hh:mm:ss) logged for this operator against the
production session.
|
---|
Log Offset
Please confirm cycle count, input time if not just now, and input offset details and reason.
Offset Details
Log Cycles
Please confirm cycle count, input end-time of batch if not just now, and input the number of cycles to batch-add.
Details
Log Scrap
Please confirm cycle count, input time if not just now, and input scrap amount (# of parts) and reason.
Scrap Details
Log Note
Notes Log
File Vault
Click on a file below to view.